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    Cannabis Companies Are Innovating to Reduce Packaging Waste and Still Comply With Child Safety Regulations


    Packaging
    Many in the industry and their customers, too, are appalled by how much packaging waste results from tough safety regulations.
    Opinions expressed by Entrepreneur contributors are their own.

    As one of California’s largest cannabis producer and manufacturer, CannaCraft was facing a dilemma.

    California is by far the biggest cannabis market in the world, with rigorous child-resistant packaging requirements that trigger an avalanche of waste that mars the environment and the image of an industry that strives to be “the most green.”

    The company’s policy of meeting and exceeding the California's packaging regulations meant it was contributing significantly to California’s waste problem. As it is,one expert estimates that the cannabis industry is generating more than a billion units of plastic waste each year. This contradicts everything the industry and its customers stand for.

    Regulations around cannabis packaging include using opaque materials so that products can’t be seen; individual packaging for individual units or dosages; labels that don’t appeal to children; and child-resistant packaging (as with medicines). This adds up. And it is more regulated than any other industry globally for a product that has to date never killed a single person.

    Related: A Comprehensive Guide to Packaging Concentrates

    Many progressive initiatives -- such as strict carbon emission restrictions or banning single-use plastic bags or limiting cigarette smoking --  first take root in California, so California should be able to show the rest of the nation how to consciously and responsibly package cannabis.

    “We felt compelled to provide guidance, which may multiply the effects and reduce a tidal wave of ongoing waste generated across the country -- averting a major environmental crisis,” says Dennis Hunter, CannaCraft co-founder.

    Related: 5 Smart and Safe Ways to Package Edibles

    CannaCraft took a step back to reimagine its regulatory compliance tactics through the lens of environmental protection. In taking on these strict regulations compelling so much waste, it first focused on packaging strategy for its vape product. Vape pens are among the fastest growing segments of the marijuana market. The convenient and discreet vape category accounts for  22 percent of all dispensary sales in California. Look at the sales figures among extraction and concentrate products, and vape commands as much as 86 percent of the market in Colorado, Washington and Oregon and 71 percent of the market in California.

    But packaging vape pens is a challenge. They’re disposable and single-use, on top of which they require significant packaging to house a whole lot of regulatory language. So, like other infamous products -- such as plastic water bottles, plastic shopping bags and coffee pods, to name a few -- vape pens have a justifiable negative reputation as presenting a significant environmental challenge.

    Unfortunately, recycling vape pens is not a viable option. Vape cartridges are small, difficult to clean and mostly made of single-use plastic, all of which makes them impractical for a typical recycling center. Second, recycling regulations vary by state and often change, making it difficult for producers, dispensaries and consumers to keep up. In 2018, some vape pen recycling programs in California serving the medical marijuana markethad to be discontinued due to new regulations.

    Last but not least in terms of difficulty, there are up to 30 individual parts in a vape pen, including glass, batteries, coils, ceramic and more. Each piece must be recycled separately, which requires different techniques and equipment. Throwing the pen into a recycling bin is not the same thing as actually recycling it.

    The two million vape cartridges produced by CannaCraft yearly were originally packaged in plastic, child-resistant tubes to comply with cannabis packaging regulations in California. In an effort to reduce waste, CannaCraft developed a new step to the manufacturing process which allows them to simply seal the vape cartridges themselves, making the products inherently child-resistant while also reducing the amount of plastic.

    “Our original plastic tubes stood five-and-a-half inches tall. One years’ worth of CannaCraft’s child-resistant tubes would reach over 900,000 feet if stacked. Or 30 times taller than Mount Everest. That’s a lot of waste that we’ll be eliminating,” says Tiffany Devitt, CannaCraft’s Chief Compliance Officer.

    Other cannabis companies are struggling to tackle the waste issue in various ways. Denver-based Sana Packaging has created a line of packaging for cannabis products made from plastic removed from ocean waters. Restalk is addressing the issue of biowaste from cannabis growers, turning discarded plants into paper.

    According to the EPA, general product packaging makes up 30 percent of all municipal solid waste -- the largest category. The good news for our environment is that both cannabis companies and other leading consumer brands are tackling the problem, announcing their commitment to decrease plastic waste.

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